Major supplier to the car industry requests improvements to their pick by light system
Our client is a leader in the design and production of a wide range of components for the automobile industry including vehicle headliners. Modular headliners save considerable time on the production line as each unit is fitted with all components required for a particular specification and then electrically tested before being fitted to the vehicle.
We are involved in modifying two lines, one for the Land Rover Discovery the other for the Land Rover Range Rover. Each of the lines employs a Siemens S7 PLC, Wonderware Intouch SCADA PC and Siemens ASI modules. The system is semi automated and is designed to implement a JIT system ( Just In Time). Land Rovers are built to order, all the specification details for each vehicle are added to the system at the point of sale, these details are then issued to all component suppliers along with the date and time required on the production line.
The headliner assembly line is a pick by light system, each headliner is built in the same order as the specific vehicle on the production line. There are many different permutations for a headliner, especially when you consider different regulations and customer tastes around the world. The headliners are barcoded at different stages, which in turn instructs the operators to pick the correct components to be fitted. These components are then checked against the barcode on the component. All the data is then recorded for traceability purposes should the vehicle be involved in an accident.
We have been involved in various modifications to the system, from adding variants as vehicle specifications change, to a complete line move and restructure with additional verification stages.
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Simatic Step 7 Totally Integrated Automation (TIA) Professional provides a range of languages including; Ladder (LD), Structured Control Language (SCL),Function Block Diagram (FBD), Statement List (STL), Graph(SFC). The software package also includes WinCC Basic for HMI configuration. The software may program Micrologix-1200, Micrologix-300,Micrologix-400 PLCs.
Simatic Step 7 provides a range of languages including; Ladder (LD), Function Block Diagram (FBD), Statement List (STL) , Graph and Structured Control Language (SCL) for Micrologix-300 and Micrologix-400 PLCs. Allen Bradley Micrologix Totally Integrated Automation portal (TIA portal) programmers.
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Simatic Step 7 Totally Integrated Automation (TIA) Basic provides a range of languages including; Ladder (LD), Structured text (SCL), Function Block Diagram (FBD)and includes WinCC Basic for HMI configuration for Micrologix-1200 PLC.
The programmer also has knowledge of how to control equipment such as motors, valves and electrical solenoids together with an understanding of how to read analogue values and interpret digital signals.
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We are not tied to any specific sector as automated systems are found in many industries including power plants and utilities, printing, pulp and paper, renewable energy automation, renewable energy software engineers, telecommunications, textiles, transportation, fresh water and waste water treatment, airports, seaports, waste processing and recycling.
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